Toolcraft Systems Private Limited
Jalahalli, Bengaluru, Karnataka
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Spark Erosion Machines

Leading Manufacturer of integrated type electric discharge machine, znc cantilever type electric discharge machine, bridge type edm and spark generator edm from Bengaluru.

Integrated Type Electric Discharge Machine

Integrated Type Electric Discharge Machine
  • Integrated Type Electric Discharge Machine
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Product Details:

Minimum Order Quantity1 Unit
BrandTOOLCRAFT
Production CapacityAs per requirements
Power ConsumptionDepends upon the Models

Features:

  • Close grain cast iron column and quill housing
  • Column and co-ordinate table mounted on common cast iron base for
  • structural rigidity and stability. Fabricated base with dielectric tank
  • Hardened and ground guideways with needle roller bearings for all axes
  • Maximum daylight (distance between table and quill)
  • Minimal floor space requirements
  • Micrometer/dial gauge for precision depth setting
  • Motorized back slide movement for Model G-60i
  • Three flushing outlets and one suction line with quick release valves

Specifications:

Machine Tool
ModelG-30iG-45iG-60i
ConstructionIntegrated type
Work table mm350 x 220450 x 270600 x 400
Longitudinal movement (X) mm220290400
Cross movement (Y) mm130220250
Work tank dimensions (inside) mm600 x 370 x 280750 x 450 x 350900 x 550 x 400
Max. work piece weight Kgs75250500
Max. work piece height mm150250300
Quill movement (Z)
Back slide travel Motorised mm--250
Quill travel mm200250200
Total vertical travel z-axis mm200250450
Max. dielectric over table mm225300350
Electrode weight carrying capacity Kgs203050
Max. daylight (distance between table and quill) mm300480550
Dielectric fluid capacity Ltr135200300
Max. filtration microns101010
Required floor space meters0.9 x 1.11.2 x 1.21.4 x 1.2
Generator capacity Amps15 or 253550

Standard Accessories:

  • Two Injections, One Suction, Dial Indicator, Machine Lamp, Set of Tools

Optional Accessories:

  • Horizontal Eroding Attachment, Digital Readout System, Adjustable Collect Chuck, Rotating Electrode Attachment

Brand:toolcraft
Production Capacity;as Per Requirements
Power Consumption:depends Upon The Models
Machine Type:automatic

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ZNC Cantilever Type Electric Discharge Machine

Features:

  • Fine power output
  • Automated mechanism
  • Low on maintenance

Specifications:

ModelG100G120G150
Work table mm1000 x 6001200 x 8001500 x 1000
Longitudinal movement (X) mm6008001000
Cross movement (Y) mm300450600
Work tank dimensions (inside) mm1200 x 700 x 5001400 x 900 x 5502000 x 1150 x 6000
Max. work piece weight Kgs100020003000
Max. work piece height mm450500550
Quill travel (Z) mm300350450
Max. dielectric over table mm500550600
Electrode weight carrying capacity Kgs100150200
Max. daylight (distance between table and quill) mm700800900
Dielectric fluid capacity Lts100012001800
Max. filtration microns101010
Required floor space meters2.4 x 2.82.9 x 33.5 x 4
Capacity Amps100100 or 200200 or 400
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Additional Information:

  • Minimum Order Quantity: 1 Machine
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Bridge Type EDM

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Additional Information:

  • Minimum Order Quantity: 1 No
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Spark Generator EDM

Toolcraft Equi-Energy Generator supplies the spark gap with square wave pulses at the required energy level and frequency. The actual energy spent in each discharge is constant and results in stable and precise machining with superior Surface Finish. Additionally, the tool feed control system employs a system in which the pre-Spark ignition delay is used for tool advance resulting in maximum material removal rate & low electrode wear.

Features:

  • Precision timed square pulse control
  • Low voltage operation
  • Autolift of tool with adjustable timing during machining cycle
  • Anti arc circuit
  • Audiovisual touch indicator with arrestor
  • Variable speed servo quill movement.
  • Automatic cut off power on completion of job.
  • Interlock of automatic tool feed.
  • 1.5 multiplier for pulse ON and pulse OFF.
  • Current selection from 0.5A to full load current
  • Variable servo gain control
  • Superfine generator with booster modules
  • Adaptive pulse controller
  • Fully transistorized solid state circuitry
  • MOSFET based generator
  • Optional prepluse generator
  • Optional polarity selector switch

Advantages:

  • Higher machining rate with excellent finish.
  • Energy saving
  • Helps in swarf clearance during machining of intricate jobs.
  • Detects swarf accumulation on work spot and retracts electrode automatically.
  • To facilitate easy and accurate setting of electrode.
  • For faster setting and setting of electrodes as thin as a wire.
  • To prevent wastage of power during unattended machining operations.
  • Prevent accidental movement of quill.
  • For T-ON and T-OFF time extension.
  • Machining of cavities as small as 0.2mm.
  • Provides servo damping facility to improve machining performance during adverse conditions.
  • To attain excellent finish.
  • For improving machining efficiency during unstable conditions.
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Additional Information:

  • Minimum Order Quantity: 1 Unit
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Ramesh Shivashankar (Director)
A-05, HMT Industrial Estate HMT Post, Jalahalli
Bengaluru- 560013, Karnataka, India


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